I've not found any issues myself with adding a lot of files to the SD card in one go. John fairly clearly has a corrupt file system on his SD card - reformatting should fix that. Copying across as many files as you want shouldn't be an issue - the vital thing is to ALWAYS use the "Safely Remove Hardware" tool before unplugging the Gen3; my suspicion is that this is how many people manage to corrupt their SD cards.
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