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I saw an aluminum case for the PSP that was relatively cheap. I didn't have my reader with me to compare for size. If you retrim the interior's foam you might just be able to fit the reader in.
What I'd suggest for maintaining the reader in place is relatively simple, two little high power magnets. Just put a dollop of epoxy and tack at the right place. There are two magnets already in the reader that serve as closures for the covers. Locate those and their polarity to locate the right place for placement. If the thought of metal rubbing on paint makes you cringe, just put a self adhering felt disk on top of the magnet. All people who use my boxes will attest that it works without interference and harm to the reader.
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