font size problem
Hi.
Have you tried plain text?
Does the size of font work properly in plaintext?
If it does then simply obtain your books in plaintext.
I know, the connect store doesn't sell books in txt format, but there are other stores that do sell them. Like Baen.
Then there is project Guttenberg with an extensive classical library, and other similar sites that hold the books with expired copyright formated differently.
And finally...
... there is the dark side of the internet.
If you look hard enough there are books floating around P2P networks, and there are a few "pirate" websites (I like russian ones) that have an interesting collection of books in english.
I am not sure if it is immoral to download a txt version of the book you own in paper, or DRM-ed electronic form.
In most countries it is not even illegal to *download* a copyrighted book for your personal use. Uploading, or distributing is a different story however.
And if you have a book in plaintext, then you can make your own pdf file with any font size you wish.
Use Openoffice.org Writer. Set the page size to the physical dimensions of the screen of Reader, set the font size and type and export the result into pdf. You can fine tune the size and fonts of your book.
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