As far as I know, you could split the ZIM file into 2GB chunks
https://web.archive.org/web/20170809...x.org/wiki/FAQ
Quote:
USB flash drives and memory cards are often formatted using the FAT32 filesystem which can't store files bigger than 4GB. Kiwix is able to deal with 2GB splitted ZIM files. The splitted ZIM files must be named xxx.zimaa, xxx.zimab, xxx.zimac, etc.
On GNU/Linux and with the console: split --bytes=2000M my_big_file.zim my_big_file.zim
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