I didn't actually discover the cover_min_size setting until just today as I was digging around through the code to see where covers were going wrong for me. I wish I'd found it earlier, I've been using a manual process to tag and fix the occasional story where there's no cover but FFF picks up an emojii from the description and uses that as a cover instead.
I'll let you know when I figure out what setting has been going wrong for me. Could be something I set years ago that is triggering some subtly recently changed behaviour in an unexpected way.
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