The largest book I ever worked with was 140,000 words. I use a separate style sheet. The html is a single (clean) file. I link to the style sheet, format the title page, go to the end of it, and click on the split icon. Go to the new file, build the TOC, split, etc etc and so on and so forth. It's an old Win 7 machine with a Pooh Bear RAM (Pooh was a bear of little brain).
Sigil is very quick, save when I return to it in the morning, when it is Not Responding for a few minutes. It's just as fast today as when I was using 7.x.x.
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