OK, I've just downloaded some more books, and am in the throes of logging everything prior to updating the Kobo. Sorry I've not taken anything forward - I've not updated anything recently until the Smashwords promotion this week. Once I've got all the purchases logged and added to Calibre, I'll have another go at producing the error and getting the bug report output (hopefully before the weekend).
Something that occurs to me about the switched drive issue is that I wonder if Mac OS is taking the larger drive to be main and the smaller to be the removeable media. Of course the on-board SD card on the Kobo is only 2GB and the removeable SD card is 8GB.
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