@kovidgoyal -- Thanks. After I changed the Preferences - Output - PDF, I forgot that I had to [Restore Defaults] on my test document (since I had new defaults)
I confess I completely missed this part in the manual

Quote:
The first, most important, setting to decide on when converting to PDF is the page size. By default, calibre uses a page size defined by the current Output profile. So if your output profile is set to Kindle, calibre will create a PDF with page size suitable for viewing on the small kindle screen. However, if you view this PDF file on a computer screen, then it will appear to have too large fonts. To create “normal” sized PDFs, use the Override page size option under PDF Output in the conversion dialog.
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To set page margins, do I have to do it on each individual document? I believe I do since the [Page Setup] and [Look and Feel] seem to be [Common Options] and not specific to a format. I was thinking of adding CSS for margins to the Extra CSS field in [Look and Feel], but again that's in [Common Options]
Q1: Would it be possible to add Margins at least to the [Output] - PDF part of Preferences since PDF is the format that is least useful to an ereader and most often intended for paper output?
Q2: Instead of selecting from the list of installed Fonts, could there be an option to use the font in the epub? I find I almost always embed a font in the epub that I find readable on the Kindle (after AZW3 conversion of course) to select Publisher Font on the Kindle?