I have observed the font issue, too, but have not investigated further.
Another idea: PDFs often have generous margins all around the text. If we could cut away that useless white space, PDF documents would be much more readable without zooming in. Therefore, I suggest a feature to crop PDF files. For every document, users would be able to "draw" a box that marks the area to show. Every page would be treated the same way; maybe even two-page layouts could be detected and accounted for.
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