I picked up a Kingston Class 4 8Gb microSd for $13 at TigerDirect. The beauty of the external microSD is that you can store and play your videos right from the card without transferring to the internal SD. The Class 4 hasn't shown any playback hiccups - yet. And Astro File Manager also serves as a great video viewer. At least you can see the titles of your videos - unlike Gallery.
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