I met another iLiad owner yesterday and he also has the iRex deluxe leather cover. He's very happy with it and he doesn't use velcro either.
I guess our deluxe covers didn't arrive with velcro - as its not required. Our iLiads fit neatly into a pocket inside the cover and a leather loop stops them falling out.
I hope you'll post a photo of the homemade leather cover, if you do get one. I'd be very interested to see it!
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