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Originally Posted by Bonex
On a real Kindle sometimes lines are not fully justified. It's like the software doesn't allow more than a certain amount of empty space between words.
Unfortunately Kindle doesn't have automatic hyphenation.
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I hadn't thought of this, but that could very well explain it. Maybe 1.6 was updated to match the Kindle's flaky (due to no hyphenization) justification. If that's true, increasing the font size will make the issue more and more noticeable.
EDIT: Doing some of my own tests with 1.6, I'm seeing the same behavior you are. I don't have version 1.5 to compare, but I truly believe that 1.6 is more accurately portraying the way your text will look on an actual Kindle device than 1.5 was (especially if 1.5 was portraying flawless justification on the Kindle device emulations).