Hm, I'm a bit ashamed... the reason is my inquisitiveness and curiosity
Long story short:
Tried serveral times to upgrade/downgrade to/from newest Sony firmare as you know
Flashing with BORODAS packages worked still fine in both directions
What I do like ist to have my own fonts all over the reader, even in TXT and RTF files. Boroda doesn'n offer that
Ergo: Tried to manage it with my own hands. Read about cramfs. Extracted the original firmware offered by boroda --> modified the adobe programm with an hexeditor (found on the internet) & changed 1 font (I did it the right way including changing internal fontnames) --> compiled with cramfs --> flashed with borodas flasher.
Worked fine! Did it several times to optimize fonts and played around with changing font sizes. At the final flash something went wrong. I used a former working image (not 100% shure about that), but this time it leads into the mentioned boot loop.
A.
Edit: maybe I made a mistake and took the wrong image for extracting for the final task. For example one image (can't remember which one) has slightly other fontnames mentioned in one of the xml-files (something like XYwin95...ttf versus XY...ttf). Maybe I overlooked that.