deb27: If you generate another catalog that crashes the Kindle, create a ticket and attach the generated catalog to the ticket, plus the log if it's available.
With respect to the error you listed, try generating the catalog with the Kindle disconnected. Apparently one of the PDF files installed on your Kindle is malformed. That shouldn't create a problem for the catalog, but it's possible. Disconnecting the Kindle during catalog generation will avoid that problem.
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