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Mldavis2...You are correct that the switch is pretty simple and very little can go wrong. However the tolerance in the manufacturing process may be different as the process is more refined. Perhaps the slider is thicker or the case is thicker, it wouldn't take much of a difference and this difference can also be affected by tempature changes. I would suspect that if it is a tolerance issue the switch would be easier to slide in cooler/colder environements.
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