Does the conversion process involve multiple convert commands or just a single long convert command? If the former, then perhaps it would be best to pick a lossless image format to hold the intermediate results (png?). This may fix the gif issue since you will only need to output to gif at the very end, similar to pdf. And maybe the files will be smaller and less blurry since you're not re-compressing over and over again.
Does the @auto_split_buffer parameter limit itself so that the final split pages are not wider than the target resolution? So if I set it to the maximum (1.0), it'll only include as much of the other page as the available space. This would help eliminate seeing the fill border on split pages.
Thanks!
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