>> ... all the files listed in my kobo have 0 size ...
Have you tried re-loading a single title onto the Kobo?
Is Calibre properly set up to "know" it is making/uploading files to a Kobo?
Would you consider taking Calibre out of the equation, and just trying the Kobo app to download a title and sending it to your Kobo?
Or upload a /pdf to the SD card, and see if Kobo recognizes it as a "document."
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