Part of it may be what size screen the PDF is made for.
I took a text document and pasted the full text into Word. I changed the page size to 3"x4" (instead of letter or A4) so as to personalize it to my 5" PEz. I then reduced the font accordingly, went through, and made sure all of the Chapter headings were line up correctly. Once the whole document was the way I wanted (which didn't take long), I saved the document as a PDF.
It turned out very well, since it was formatted specifically for the device.
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