lporter: The original message in the <spoiler> part suggests that your binary is in a format that imx_usb_loader doesn't understand correctly. At least it looks as if it is an imx_usb_loader error, not an error reported by the unit.
I'm still scratching my head - probably I missed important bits of communication here in the board: How do you (or anyone else) bring a KPW into USB downloader mode? Or does that happen automatically because the flash/MMC is fully erased? It seems to be in USB downloader mode, the return codes reported by imx_usb_loader indicate this.
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